Saturday, September 1, 2007
Power Trunk
This past week a power door lock kit with keyless entry and a trunk pop        solenoid was purchased. Work on installing the trunk-pop solenoid began        today. Tried just drilling a hole in the latch for the solenoid cable to        lift, releasing the trunk catch. There was not enough leverage and the        cable was binding on the inner metal sides of the latch housing. So...        cutting and welding required. Added some length to the latch to give        better leverage to the solenoid. Added a brace across the top and side        to keep the latch from slopping off to the side of the trunk catch and        to limit the latch's upward travel. The design of the latch is such that        when the key is used, it will only lift the latch so far. But the latch        will actually travel further if moved by hand or solenoid, and moving it        too far will move it beyond the limits that the return spring can deal        with. But not anymore! Then the next problem: with the lock cylinder        back in place, it impeded the solenoid cable so the bracket for the        solenoid had to be bent over to the left to clear the cylinder. Added        some adhesive sheet rubber to the inside of the trunk lid to deaden the        noise of the solenoid. With test power rigged up, it unlatches the trunk        using the solenoid and still works with the key too, so it seems to be        adjusted properly. I ran the power wire up the inside of the trunk lid        but I had to knock off so I still need to run the wire into the cabin.        With this hot weather, I am not working too hard on it so if I don't get        power run to it right away, no big deal. The trunk is back to being        operable with the key and the lid latches shut so the car is usable this        way.              
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